Customer Stories

Customised Electric Motors – We provide insights into some of the 300-plus customer projects we have completed! Together we are setting new standards!

Together with the Umbra Group, we compared permanent magnet synchronous motors for hybrid light aircraft propulsion with traditional and additive winding technologies in a development project.
Our innovative 3D printing technology enables the production of wavewinding stators with closed slots - the only one of its kind in the world.
Innovative conductor structures and optimised cooling enable not only maximum power densities of 25kW/kg – essentially a 100kW motor in the space of a coffee cup – but also unrivalled levels of efficiency.
Together with Alvier Mechatroniks, we have now realised an innovative electric motor with an SMC-based stator core. Together, we are pioneering the fastest market launch of high-performance electric motors.
As part of a collaborative research project with the Ford Motor Company, we have optimised a hairpin stator to achieve higher efficiency and better packaging than ever before. By combining hairpins with a constant cross-section and variable profile with our optimised production technologies, we have improved the performance of the electric motor!
"The Additive Drives Technology offers a unique advantage for shorter development cycles and quicker time-to-market." - Marco Stoehling
Our electric motor will be integrated into the new generation of AVL's high-speed EDU, which consists of two drive systems with a total peak power of 500 kW and an axle torque of 7,000 Nm.