Solutions
Customized solutions for every application
Single Coils
High Performance single coil applications for up to 45% more peak power
Single coils for highest requirements in aviation and racing:
Concentrated windings or individual coils enable the highest power densities in the smallest installation space. By using 3D printing, their performance can be significantly increased through higher fill factors, optimized winding heads and function integration.

- maximum copper fill factor due to geometrically perfectly matched coils
- highest power densities in the market
- Voltage class: 48-1200V
- size: 40mm-800mm
- Enforced heat transfer from winding to stack of laminations prevents hotspot formation
- variable conductor thicknesses to reduce current displacement
- Fields of application: Aerospace, racing, high performance
- Insulation materials: PAI, PI, PEEK

Bus Bar
From traction drives to electrified auxiliary units
The interconnection and bus-bar system of stators has high requirements. With additively manufactured applications made of high-purity copper combined with the latest insulation materials and plastics, Additive Drives enables near-series applications for A, B samples and series.
- Optimization for facilitated assembly and joining processes
- Function and component integration
- Material insulation: PAI, PI, PEEK
- Plastic molding or 3D printing with PA66 GF, PPS, PEEK and many other materials
Rotor and Housing
individual solutions for each motor
Both copper and aluminum rotors and housings require high one-time investments in casting tools – by using additive manufacturing, the tooling costs are eliminated completely. Our customized solutions are also available for axial flux and asynchronous motors.


High Performance
E-Motors
45% more power | highest power densities
Additive Drives rethinks the electric motor. With innovative manufacturing technologies and the latest insulation materials, power densities above 25kW/kg are achieved.
Hairpin Prototyping
shortest lead times | no tooling costs
Hairpins are the trend technology in the field of electric motors. Additive Drives offers the world’s fastest prototypes and supports its customers in the high performance series sector.

- Production of copper rotors
- Production of aluminum rotors with pure aluminum or high-strength alloys
- Production of laminations and shafts
- Realization of complex geometries
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